Difference between revisions of "LaserCutter"
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** {{Ucbox}} Purchase and mount air-pump; create wiring for it . Consider 'turn on' when starting to cut, not 'always' | ** {{Ucbox}} Purchase and mount air-pump; create wiring for it . Consider 'turn on' when starting to cut, not 'always' | ||
** {{Ucbox}} Consider chain-link cable-guide for air-delivery tube | ** {{Ucbox}} Consider chain-link cable-guide for air-delivery tube | ||
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| + | Laminar flow Air-assist nozzle prototype design V1 | ||
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| + | [[File:Airassistv1-alt.png|300px]] | ||
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* Align gantry after last modifications | * Align gantry after last modifications | ||
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Latest rastering tests by PIx13 and Beatskip | Latest rastering tests by PIx13 and Beatskip | ||
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| + | File:Airassistv1.png | ||
[[File:Spidey-by-pix13.jpg|600px]] | [[File:Spidey-by-pix13.jpg|600px]] | ||
Revision as of 14:17, 3 January 2023
| TechInc Inventory | |
|---|---|
| Description | It cuts with lasers |
| Make | Rabbit Laser |
| Model | HX-40A |
| Category | Mechanics |
| Operational Status | Functional |
| Super Users | Justa, beatskip |
| Received at | |
| Acquisition Details | On permanent loan from Justa |
| Owner | User:Justa |
NOTE: THIS IS THE "WHITE" LASERCUTTER. THE ONE THAT HAS BEEN IN PRODUCTION HAS BEEN THE "RED" LASERCUTTER
That one belongs to 'sawugo' and is documented here: https://wiki.techinc.nl/LAOSLaserCutter
Contents
Change History
- updated page with latest developments in Dec-2022 (Beatskip) - full rewrite of info on 2021-12-23
Short introduction
The lasercutter is a HX40A engraver/cutter, fitted with a 40Watt laser-tube, a small XY-table and originally comes with a controller-board for which only WinXP software exists that requires a PC with special USB-dongles for the license required by the software. The controller-board has all markings sanded off of all the chips and it is connected to the PC with the paralel-port like it is still 1989..
That'd not be so bad, if the software even did a good job of controlling the laser; which it doesnt. It is a nightmare.
The intention for the machine is to convert it to something modern. This work is in progress and is documented here.
Modifications
- Replace driver-board with [Makerbase MKS-DLC32 board] ESP32 based driver-board
-
Get optical end-stops to work. - Get LCD-module mounted on front-panel (requires bezel and/or longer cables)
-
Test PWM-driving of laser-PSU via optocoupled 2-wire interface (see wiring-details)
-
- Set up self-contained water-cooling arrangement using PC-cooling radiators.
- Find suitable water-basin
- Purchase submersible pump and wire it so it is on when machine is turned on.
- Design laser safety controller to prevent abuse of the laser LaserCutter: Laser Cooling Monitor
-
- Re-work the laser-delivery head into one with Air-assist.
- Purchase air-assist laser-delivery head as a replacement OR modify current head
- Purchase and mount air-pump; create wiring for it . Consider 'turn on' when starting to cut, not 'always'
- Consider chain-link cable-guide for air-delivery tube
-
Laminar flow Air-assist nozzle prototype design V1
- Align gantry after last modifications
- Gantry has been removed and might need another removal
- Align using the 'ABC' method, using painter-tape, or consider a 'reverse' method with laser pointing from 'head' back to tube
-
- Look at Z-bed mechanics
- Look at bed mechanics and fix the problematic clearings
- Current bed is hard to adjust and is manual. Purchasing an extra stepper , some guide-pullies and a longer belt would allow for auto-adjust via software.
-
- Consider FluidNC firmware instead of current firmware
- This is very likely to work without problems; requires careful flashing.
- Might need patches to support LCD , if possible at all
- Consider Web interface running on a Pi to simplify usage
Usage/setup details
First of all, until the laser is fully operational and tested/validated. the laser is not yet freely useable, only when properly communicated with Justa or beatskip. It should be up and running relatively soon, so just hang tight a bit longer to laze your eyes out.
the lasercutter uses a MKS DLC32 controller together with a Pi2 running laserweb. It is accessible over the network as: "https://laziemclazeface.local" user: lazie password: youllburnyoureyesout
please do not fiddle with the pi until everything is validated and safety features are added, for both the user and the machine itself.
Status Log
Here is a short list of the tasks that have to be performed and which have been done already:
- (T.B.D) Create user manual and usage guidelines
- (04-02-2023) Add additional end-stops to prevent any crashes (especially with Air-Assist)
- (04-02-2023) Add pi with LaserWeb
- (04-02-2023) Add Air Assist
- (02-01-2023) Replaced 24V supply with 12V to stop motors skipping steps
- (28-12-2022) Fine bed leveling
- (28-12-2022) test PWM laser control
- (21-12-2022) Collimate laser
- (21-12-2022) Set up design plan for cooling system protection pcb
- (21-12-2022) Wire up auxilary 12V supply to pump and fans
- (18-12-2022) Added Project page for the cooling safety board LaserCutter: Laser Cooling Monitor
- (17-12-2022) Mount additional 12V PSU for the cooling system and wire it up to share the main power connector
- (14-12-2022) Fix Homing coordinates and general firmware config issues
- (14-12-2022) Fix up stepper motor connection that occasionally doesn't work
- (07-12-2022) Rough bed leveling
- (07-12-2022) Fix Z-Bed clearances and fix it so it can move freely
- (03-12-2022) Mount LCD housing
- (01-12-2022) Design and print LCD housing
Latest Results / Photo gallery
Latest rastering tests by PIx13 and Beatskip
File:Airassistv1.png
